There are no more than 5 main materials commonly used in the fountain industry. One of them though, outstands: Stainless Steel. Fontana was the first company to introduce the extensive use of Stainless Steel in the construction of fountain components, nozzles and luminaires.
It took us time and effort to master the process of Stainless Steel but the remarkable advantages of this alloy in fountains definitely worth it. Stainless Steel is a unique alloy that allows for less material used in every product as it is exceptionally strong compared to its weight, it offers remarkable corrosion and impact resistance, it is beautiful and it offers significantly improved flow performance compared to competitive cast products.
We have developed specialized, in-house manufacturing techniques to process stainless steel and a series of cutting-edge technology machines like Laser cutters, CNCs, presses and welding machines are responsible for the flawless, made of stainless steel, Fontana fountain equipment.
It is important to appreciate that stainless steel is a solid material and not a special coating applied to ordinary steel to give it “stainless” properties.
Conventional steels and, indeed, several other metals such as Bronze, Brass, and Tombac are often coated or “plated” with white metals such as chromium, nickel or zinc to protect their surfaces or to provide other surface characteristics.
While such coatings have their own benefits and are still widely used, the danger exists that the coating can be penetrated or damaged in some way, such that its protective effect is undermined.
Stainless Steel is virtually impossible to corrode or rust by definition. It is created to be …stainless. Apart from the aesthetic appearance and visual reasons, corrosion is essentially the expiry date of fountains.
Once corrosion begins, there is no much to do to “save” the product. This is why many manufacturers plate Bronze/Brass/Tombac parts with Nickel, Chromium and other white metals. This is not the solution though, as these coatings tend to wear-off and expose the alloy underneath pretty soon.
Stainless Steel has no such expiry date and this is why Fontana fountain components and lights, do not corrode, do not rust, do not tarnish and maintain their mechanical properties intact. This fact is what gives Fontana products literally unlimited lifespan and durability.
The austenitic microstructure of the 300 series provides high toughness, from elevated temperatures to far below freezing, making these steels suitable to all kind of environments; from the freezing Siberia to the extremely hot UAE.
With Ultimate Tensile Strength of 89.900 PSI min. Stainless Steel remains the leader when it comes to impacts. This means that force of at least 89.900 PSI is needed to only deform the surface of a 1mm thick Stainless Steel sheet.
Imagine what pressure is needed to deform a 3-5mm (or more) thick round fountain component or light fixture. This advantage is crucial when fountain systems and lights are exposed to the danger of vandalism.
The work-hardening property of austenitic grades (300 series), that results in a significant strengthening of the material from cold-working alone, allows reduced material thickness over other alloys such as Bronze, Brass and Tombac and therefore cost savings. This means that the weight of a Stainless Steel fountain component or submersible light can be 4 or 5 times less compared to Bronze, Brass or Tombac, while still remaining stronger. This results to noticeably reduced transport costs, easier installation and maintenance.
All fountain parts need some sort of maintenance to perform well over the years, especially when installed in harsh environments such as sea water. Compared to other materials, Stainless Steel makes this process the easiest possible. Effortlessly and without using chemicals or other hazardous liquids, the initial bright and shiny gloss is reverted. Moreover, the fact that Stainless Steel does not corrode nor collects bacteria and algae on its surface, apart from the aesthetic appearance, makes it ideal for environments with living organisms.
The bright, shiny surface of Stainless Steel is undoubtedly beyond comparison. Bronze, brass and tombac have this ugly, brownish look – let alone plastic.
Stainless Steel looks modern, it looks elegant and luxurious. And this look won’t wear off.
Since the discovery of Stainless Steel, nearly every aspect of everyday life has changed. From household equipment to medicine, to industrial applications, to skyscrapers, to even smartphones (Apple used Stainless Steel for the first time in iPhone 4).
We started experimenting with Stainless Steel some 30 years ago and now we are proud to be the first company to introduce Stainless Steel in the fountains industry. The advantages are endless and there is literally no drawback in this alloy.
The remarkable quality of every Fontana product is primarily based on the quality of Stainless Steel itself. We are very strict on raw materials and suppliers – the 100% of the stainless steel we use in our products is EU-origin.
An alloy of copper and zinc with high percentage of copper. Averagely strong alloy, easy to shape. Bronze performs well in both sweet and salty water. Now, when it comes to fluid dynamics, if the fountain component is cast-made, the water effect is ruined due to its rough and uneven finishing, while at the same time vast amounts of water are wasted due to inside friction. Also, bronze-made parts tend to tarnish depending on water conditions. Although bronze does not stain, it usually oxidizes externally.
An alloy of copper and zinc with high percentage of zinc. Not so strong and durable alloy, yet very easy to form. Brass is not suitable for chlorine or salty water, as it is highly vulnerable to corrosion and oxidization. Similar to bronze, when the components are cast, the water shape result is ruined, because of the rough and uneven surface. Appearance is also degraded after some time in water collecting salts, bacteria & algae.
A brass alloy with high copper content and zinc. It is a cheap malleable alloy mainly used for medals, ornaments, some low-value coins and most widely to imitate gold in faux jewelry. This alloy is nearly strong as bronze, yet easier to shape. While being considered as a hard alloy, it still remains 400% weaker than Stainless Steel, with the Strength-to-Weight ratio remaining incompetent to the unrivalled quality and value for money of Stainless Steel.
Also known as Nylon, polyamide is a plastic. Very low quality material providing a considerably short lifespan, polyamide fountain components and lights, are vulnerable to sunlight, heat, strikes and natural adversities. Polyamide is 1287% weaker than Stainless Steel and 321% than Tombac. Usually used over the last years for small, low-end, and low-cost projects, because of the low price. When seeking for quality, polyamide is not an option.
Stainless Steel (also commonly referred to as “Inox”) is an alloy of the metal Iron, the metal Chromium (~11%) and some other metals in lower percentages. It is the chromium that makes Stainless Steel… Stainless. Chromium forms a very thin layer of 10-100nm on the surface of the steel, giving it exceptional corrosion, rusting and tarnishing resistance. The even more amazing effect is that in case of damage or impact, this layer is instantly reformed through a process called “Self-Passivation”, making Stainless Steel nearly impossible to rust or corrode.
Stainless Steel is considered to be the ultimate alloy by specialists and specifiers, and the reason of that is its extreme mechanical properties (112.000psi Transverse Rapture, 89.900psi Ultimate Tensile Strength) combined with the absolute corrosion resistance and the aesthetic appearance of it. In fountain industry, this alloy is the only option when seeking for quality, longevity, absolutely perfect performance, easy maintenance & cleaning while keeping the nearby environment clean and healthy (as it does not attract bacteria and algae nor corrodes).
Stainless steel was invented early in the 20th century when it was discovered that a certain amount of the metal chromium (usually a minimum of 11%) added to ordinary steel gave it a bright shiny gloss and made it highly resistant to tarnishing and rust.
This rust-resisting property which we call “corrosion resistance” is what sets stainless steel apart from most other forms of steel and alloys. The chromium content of the steel allows the formation of a rough, adherent, invisible, corrosion-resisting chromium oxide film on the steel surface.
If damaged mechanically or chemically, this film is rapidly self-healed through a process called “Self-Passivation”, making Stainless Steel nearly impossible to corrode or rust.
In any normal oxidising environment, a protective coating of passive chromium rich oxide film is automatically formed on stainless steel.
When scratched, damaged or machined this protective film is denuded exposing the steel to the atmosphere.
The protective coating is quickly restored through the rapid self-repairing quality of the chromium rich film.
A major performance killer of cast fountain nozzles is the bumpy inner surface which is responsible for the so-called Coarse Flow Phenomenon. Imagine water as myriads of little water particles coming into a nozzle, moving in one direction. The ones near the nozzle’s inner wall encounter tremendous friction and bounce on the small bumps. As a result, these particles are diverted and start hitting one another, diverting more and more water particles, leading to even more collisions and inevitably affect the overall flow performance of the nozzle. Fontana nozzles are made of pure stainless steel and are precisely manufactured to offer a frictionless, bump-less inner surface for water to flow and consequently Fontana nozzles provide significantly better flow performance compared to other cast nozzles. In other words, stainless steel nozzles require less powerful pumps to achieve the same water effect compared to inefficient cast bronze, brass or tombac ones.
You can notice the bumpy surface that is held responsible for the water height loss and the overall inefficiency of cast nozzles.
You can notice the smoother, cleaner surface. Water molecules flowing through this nozzle, face significantly less friction on their way compared to the bumpy surface of cast nozzles.
Stainless Steel is offering an astonishing value of 112.000 Psi (Transverse Rapture Strength), 400% greater than Tombac, 560% than Brass and Bronze and 1287% than Polyamide. This property clearly illustrates the incomparable Strength of Stainless Steel to other materials and alloys. This unrivalled Impact Resistance of Stainless Steel is what allows us to construct higher quality products, exceptionally stronger than the competition’s, while keeping the weight as low as possible. Consequently, Fontana products are of superior Quality and Strength, making a valuable choice for durability, high impact resistance, lower costs, easier installation & maintenance.
(Ultimate) Tensile Strength is the longitudinal stress required to break a prescribed specimen divided by the original cross-sectional area at the point of rupture. Or simply, the breakpoint of a 1mm thick sheet of each material. We can see that Stainless Steel has dominant mechanical properties over the other materials, with (Ultimate) Tensile Strength of a minimum 89.900Psi. Brass offers the second best performance of 58.000 Psi. Tombac & Bronze have similar capabilities of 33.350Psi and 35.000 Psi respectively, while Polyamide is far below average providing a Tensile Strength value of 7.970 Psi. It is important to appreciate that these values get multiplied by 4 or 5 times when the object is round-shaped and properly machined. Similarly to the previous figure, this chart verifies the exceptionally high solidity and tenacity of Stainless Steel.
(Ultimate) Tensile Strength is the longitudinal stress required to break a prescribed specimen divided by the original cross-sectional area at the point of rupture. Or simply, the breakpoint of a 1mm thick sheet of each material. We can see that Stainless Steel has dominant mechanical properties over the other materials, with (Ultimate) Tensile Strength of a minimum 89.900Psi. Brass offers the second best performance of 58.000 Psi. Tombac & Bronze have similar capabilities of 33.350Psi and 35.000 Psi respectively, while Polyamide is far below average providing a Tensile Strength value of 7.970 Psi. It is important to appreciate that these values get multiplied by 4 or 5 times when the object is round-shaped and properly machined. Similarly to the previous figure, this chart verifies the exceptionally high solidity and tenacity of Stainless Steel.
Stainless Steel’s superior mechanical properties and advantages definitely make it the “Value Option” as frequently mentioned by engineers and specialists, but its benefits go far beyond the obvious. The key-role for Stainless Steel being the most “green” material takes place long before the end-product. It all starts in the furnaces where Stainless Steel is melted and alloyed. These furnaces (or at least, the ones Fontana cooperates with) use state-of-the-art technology providing the best results with minimum power consumption, minimum air pollution and minimum waste. It is an important fact that Stainless Steel is 100% Recyclable. This means nothing goes unexploited. Every ounce of scrap, used or unused consumer products (of Stainless Steel) can and are recycled, resulting to resource minimization, since new resources are not needed as often to replace corroded or failed products. The recycled Stainless Steel is of the exact same quality as the original and is not “downgraded” as is the case with some other so-called recycled materials. Moreover, it is essential to appreciate that Stainless Steel fountain products do not affect by any means the water environment surrounding them like other materials and coatings, as they do not corrode nor stain. These facts certainly are of prime consideration when seeking respect to the environment.